Application
ACSR conductors are widely used for electrical power transmission over long distances, since they are ideal for long overhead lines spans. They are also used as a messenger for supporting overhead electrical cables.
Standard
Basic design to BS 215-2 / BS EN 50182 / IEC 61089 / ASTM B 232/B 232M / DIN 48204 / JIS C 3110 standards
Construction
ACSR conductors are formed by several wires of aluminium and galvanized steel, stranded in concentric layers. The wire or wires which form the core, are made of galvanized steel and the external layer or layers, are of aluminium. Galvanized steel core consist normally of 1, 7 or 19 wires.
Technical Properties
Composition |
Final Modules of Elasticity |
Coefficient of linear Expansion |
Composition |
Final Modules of Elasticity |
Coefficient of linear Expansion |
AL+Steel |
Mpa |
°C |
AL+ Steel |
Mpa |
°C |
6+1 |
79000 |
19.1X10-6 |
30+7 |
75500 |
18.0X10-6 |
9+3 |
88000 |
17.1X10-6 |
54+7 |
69000 |
19.3X10-6 |
12+7 |
103500 |
15.4X10-6 |
72+19 |
61000 |
21.5X10-6 |
18+1 |
66000 |
21.2X10-6 |
84+7 |
66000 |
20.4X10-6 |
numbers of Wires |
Final Modules of Elasticity |
Coefficient of linear Expansion |
|||
AL |
Steel |
Kg/mm2 |
lb/in2 |
1/Co |
1/Fo |
6 |
1 |
81 |
11.5 x106 |
19.1 x10-6 |
10.6 x10-6 |
6 |
7 |
77 |
11.0 x106 |
19.8 x10-6 |
11.0 x10-6 |
12 |
7 |
107 |
15.2 x106 |
15.3 x10-6 |
8.5 x10-6 |
18 |
1 |
67 |
9.5 x106 |
21.2 x10-6 |
11.8 x10-6 |
24 |
7 |
74 |
10.5 x106 |
19.6 x10-6 |
10.9 x10-6 |
26 |
7 |
77 |
10.9 x106 |
18.9 x10-6 |
10.5 x10-6 |
28 |
7 |
79 |
11.2 x106 |
18.4 x10-6 |
10.2 x10-6 |
30 |
7 |
82 |
11.6 x106 |
17.8 x10-6 |
9.9 x10-6 |
30 |
19 |
80 |
11.4 x106 |
18.0 x10-6 |
10.0 x10-6 |
32 |
19 |
82 |
11.7 x106 |
17.5 x10-6 |
9.7 x10-6 |
54 |
7 |
70 |
9.9 x106 |
19.3 x10-6 |
10.7 x10-6 |
54 |
19 |
68 |
9.7 x106 |
19.4 x10-6 |
10.8 x10-6 |
Operating Temperature:
Ambient temperature of 50° C, max permissible continuous operating temperature of conductor shall not exceed 80°C.
Packing:
Steel/wooden reel, wooden reel or steel reel
Aluminum Conductor Steel Reinforced (ACSR) Parameter:
Code |
Nominal Area |
Stranding |
Overall Diameter |
Weight |
Breaking Load |
Electrical Resistance |
Current Rating* |
|
|||
|
|||||||||||
AL |
Steel |
Total |
AL |
Steel |
at 20°C |
|
|||||
mm2 |
mm2 |
mm2 |
No.×mm |
No.×mm |
mm |
Kg/Km |
KN |
Ω/Km |
A |
|
|
16 |
16 |
2.67 |
18.7 |
6/1.84 |
1/1.84 |
5.52 |
64.6 |
6.08 |
1.7934 |
85 |
|
25 |
25 |
4.17 |
29.2 |
6/2.30 |
1/2.30 |
6.9 |
100.9 |
9.13 |
1.1478 |
112 |
|
40 |
40 |
6.67 |
46.7 |
6/2.91 |
1/2.91 |
8.73 |
161.5 |
14.4 |
0.7174 |
150 |
|
63 |
63 |
10.5 |
73.5 |
6/3.66 |
1/3.66 |
10.98 |
254.4 |
21.63 |
0.4555 |
198 |
|
100 |
100 |
16.7 |
117 |
6/4.61 |
1/4.61 |
13.83 |
403.8 |
34.33 |
0.2869 |
263 |
|
125 |
125 |
6.94 |
132 |
18/2.97 |
1/2.97 |
14.85 |
397.9 |
29.17 |
0.2304 |
299 |
|
125 |
125 |
20.4 |
145 |
26/2.47 |
7/1.92 |
15.64 |
503.9 |
45.69 |
0.231 |
302 |
|
160 |
160 |
8.89 |
169 |
18/3.36 |
1/3.36 |
16.8 |
509.3 |
36.18 |
0.18 |
347 |
|
160 |
160 |
26.1 |
186 |
26/2.80 |
7/2.18 |
17.74 |
644.9 |
57.69 |
0.1805 |
351 |
|
200 |
200 |
11.1 |
211 |
18/3.76 |
1/3.76 |
18.8 |
636.7 |
44.22 |
0.144 |
398 |
|
200 |
200 |
32.6 |
233 |
26/3.13 |
7/2.43 |
19.81 |
806.2 |
70.13 |
0.1444 |
402 |
|
250 |
250 |
24.6 |
275 |
22/3.80 |
7/2.11 |
21.53 |
880.6 |
68.72 |
0.1154 |
458 |
|
250 |
250 |
40.7 |
291 |
26/3.50 |
7/2.72 |
22.16 |
1007.7 |
87.67 |
0.1155 |
461 |
|
315 |
315 |
21.8 |
337 |
45/2.99 |
7/1.99 |
23.91 |
1039.6 |
79.03 |
0.0917 |
526 |
|
315 |
315 |
51.3 |
366 |
26/3.93 |
7/3.05 |
24.87 |
1269.7 |
106.83 |
0.0917 |
530 |
|
400 |
400 |
27.7 |
428 |
45/3.36 |
7/2.24 |
26.88 |
1320.1 |
98.36 |
0.0722 |
607 |
|
400 |
400 |
51.9 |
452 |
54/3.07 |
7/3.07 |
27.63 |
1510.3 |
123.04 |
0.0723 |
610 |
|
450 |
450 |
31.1 |
481 |
45/3.57 |
7/2.38 |
28.56 |
1485.2 |
107.47 |
0.0642 |
651 |
|
450 |
450 |
58.3 |
508 |
54/3.26 |
7/3.26 |
29.34 |
1699.1 |
138.42 |
0.0643 |
655 |
|
500 |
500 |
34.6 |
535 |
45/3.76 |
7/2.51 |
30.09 |
1650.2 |
119.41 |
0.0578 |
693 |
|
500 |
500 |
64.8 |
565 |
54/3.43 |
7/3.43 |
30.87 |
1887.9 |
153.8 |
0.0578 |
697 |
|
560 |
560 |
38.7 |
599 |
45/3.98 |
7/2.65 |
31.83 |
1848.2 |
133.74 |
0.0516 |
741 |
|
560* |
560 |
70.9 |
631 |
54/3.63 |
19/2.18 |
32.68 |
2103.4 |
172.59 |
0.0516 |
745 |
|
630 |
630 |
43.6 |
674 |
45/4.22 |
7/2.81 |
33.75 |
2079.2 |
150.45 |
0.0459 |
794 |
|
630* |
630 |
79.8 |
710 |
54/3.85 |
19/2.31 |
34.65 |
2366.3 |
191.77 |
0.0459 |
798 |
|
710 |
710 |
49.1 |
759 |
45/4.48 |
7/2.99 |
35.85 |
2343.2 |
169.56 |
0.0407 |
851 |
|
710* |
710 |
89.9 |
800 |
54/4.09 |
19/2.45 |
36.79 |
2666.8 |
216.12 |
0.0407 |
856 |
|
800* |
800 |
34.6 |
835 |
72/3.76 |
7/2.51 |
37.61 |
2480.2 |
167.41 |
0.0361 |
910 |
|
800* |
800 |
66.7 |
867 |
84/3.48 |
7/3.48 |
38.28 |
2732.7 |
205.33 |
0.0362 |
912 |
|
800* |
800 |
101 |
901 |
54/4.34 |
19/2.61 |
39.09 |
3004.9 |
243.52 |
0.0362 |
916 |
|
900* |
900 |
38.9 |
939 |
72/3.99 |
7/2.66 |
39.9 |
2790.2 |
188.33 |
0.0321 |
972 |
|
900* |
900 |
75 |
975 |
84/3.69 |
7/3.69 |
40.59 |
3074.2 |
226.5 |
0.0322 |
974 |
|
1000* |
1000 |
43.2 |
1043 |
72/4.21 |
7/2.80 |
42.08 |
3100.3 |
209.26 |
0.0289 |
1031 |
|
1120* |
1120 |
47.3 |
1167 |
72/4.45 |
19/1.78 |
44.5 |
3464.9 |
234.53 |
0.0258 |
1096 |
|
1120* |
1120 |
91.2 |
1211 |
84/4.12 |
19/2.47 |
45.31 |
3811.5 |
283.17 |
0.0258 |
1100 |
|
1250* |
1250 |
102 |
1352 |
84/4.35 |
19/2.61 |
47.85 |
4253.9 |
316.04 |
0.0232 |
1165 |
|
1250* |
1250 |
52.8 |
1303 |
72/4.70 |
19/1.88 |
47 |
3867.1 |
261.75 |
0.0231 |
1163 |
|